Hopefully you have better luck with nudging than I did. I found that the rotations looked correct, but would often result in a broken vector (an abrupt jump left/right of about 5-8cm) in the TDB between the nudge rotated piece and the snapped piece it was being lined up with.
What I found was that this happens at times the first time the joint is made. Subsequently removing both pieces from DB (Ctrl+Z) and selecting them again seems to address it.
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